Sandwich Panel

SANDWICH PANEL

SANDWICH PANEL MANUFACTURER

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Sandwich Panel Thicknesses

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Sandwich Panel Thicknesses

Sandwich Panels are used in the following areas: Suitable for the weather conditions in which they will be used It is planned to be and produced in the desired thickness.

Insulation Thicknesses:40 - 60 - 80 - 100 - 120 - 150 - 180 - 200 thickness options.

Product Model : INO-SO-SP-LN

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Cold Room Sandwich Panel / LINEAR SHAPED

Product Model : INO-SO-SP-MIC

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Cold Room Sandwich Panel / MICRO SHAPED

Product Model : INO-SO-SP-FL

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Cold Room Sandwich Panel / FLAT SHAPED

INO-SO-SP / Cold Room Sandwich Panels

Engineered to meet the rigorous demands of modern commercial and industrial refrigeration, the INO-SO-SP series sandwich panels deliver industry-leading thermal insulation, structural integrity, and airtight sealing capabilities. Designed for cold storage, deep-freeze environments, and climate-controlled facilities, these panels offer outstanding energy efficiency and flexible manufacturing properties tailored to your specific architectural projects.

Technical Specifications & Performance : • Available Thicknesses: Offered in 80, 100, 120, 150, 180, and 200 mm options to perfectly match your project's precise climate control and thermal layout demands. • Thermal Conductivity: Features an outstanding rating of λ = 0,022 W/Mk ensuring minimal heat transmission and maximum energy conservation.
Insulation Core Density : PUR Core: 40-45 \dansite (±2) kg/m³ PIR Core : 40-45 \dansite (±2) kg/m³
Fire Reaction Class : Compliant with strict safety regulations, our panels are certified with B-s2, d0 for PUR insulation and highly-resistant B-s1, d0 for PIR insulation cores.
Dimensional Flexibility : To eliminate material waste on site, panels can be custom manufactured in any length ranging from a minimum of 2 meters up to 15 meters. Structural Steel & Surface Coatings : Substrate Material: Built using high-durability, prepainted galvanized steel sheets for long-lasting corrosion resistance.
Metal Thickness Variants :
Inner Surface: Available from 0.40 mm to 0.80 mm depending on your engineering load requirements.
Outer Surface: Available from 0.50 mm to 0.80 mm for enhanced external protection.
Color & Protective Finishes : The standard production color is RAL 9002. Premium, high-resistance PVdF (Polyvinylidene Fluoride) coatings and alternative custom colors are available as optional upgrades.
Surface Protection : Upon request, a 100-200 µ (micron) thick surface protection tape is applied to the panel faces to safeguard against scratching and structural impacts during transit and installation.

Applications of Cold Room Sandwich Panels

Cold storages,Cold rooms, Restaurants ,Product shock rooms , Snow production facilities , Hotels, Medicine storage rooms , Medical equipment and waste rooms , Patisseries , Air conditioning rooms , Food facilities such as meat , cheese , milk , Production facilities , Ice chambers, Warehouses , Warehouses, Factories, Paint shops, Women's health and beauty centres, Garbage processing facilities, Refrigerated vehicles, Gsm cabins, Telecommunication base station centres, Areas requiring hygiene , Food production facilities ,Hot rooms, Integrated production facilities, PC server rooms, Vegetable and fruit processing plants, Morgues,Pickles, Tomato paste production facilities, Hospitals, Operating theatres, Fish production and processing facilities, Customs clearance stations, Chemical laboratories.

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High-Performance Sandwich Panel Solutions

High-Performance Sandwich Panel Solutions

Our custom-engineered sandwich panels offer the perfect blend of rapid installation, low maintenance, and structural versatility. Designed to adapt to the unique architectural demands of your project, this system provides unmatched thermal efficiency and durability.

• Tailored to Your Specifications: Every panel is manufactured to match the exact requirements of your specific application and environment.
• Rapid & Seamless Installation: Engineered for quick assembly, minimizing on-site labor costs and reducing project timelines.
• All-Inclusive Accessory Ecosystem: Equipped with proprietary, high-quality accessories designed to handle complex joint and finishing details.
• Adaptable Mounting Systems: Features a flexible installation framework that adjusts to various structural and site conditions.
• Advanced Thermal Performance: Designed to maximize insulation capacity, significantly reducing thermal bridging.
• Smart Logistics & Packaging: Wrapped in heavy-duty, protective packaging and strategically bundled to minimize shipping volume and transit costs.

Sustainable, Hygienic & Resilient Engineering

Built with the future in mind, our panels combine eco-friendly manufacturing with industrial-strength performance to protect both your budget and the environment.

• Ultra-Hygienic Design: Features a sleek, bacteria-resistant surface that prevents microbial growth—ideal for strict sanitary environments.
• Superior Corrosion Resistance: Chemically stable materials safeguard the panels against moisture, oxidation, and harsh weather elements.
• High-Pressure Durability: Heavy-duty panels and components engineered to withstand significant structural loads and environmental pressure.
• Eco-Conscious Manufacturing: Produced using sustainable materials and green production methods to reduce your carbon footprint.
• Maximum Energy Efficiency: Delivers top-tier thermal retention, drastically lowering heating and cooling expenses.
• Lightweight Yet Robust: Combining low structural weight with high impact resistance for long-term structural integrity.
• Hermetic Sealing System: Provides an advanced barrier against heat loss, acoustic transfer, and vapor penetration.
• Acoustic Comfort: Engineered for quiet, vibration-free, and smooth performance under everyday operational conditions.

Insulated Sandwich Panels

The Formation of a Sandwich Panel Composite Structure

A sandwich panel is a high-performance composite building material engineered with a three-layer structural design. It features a lightweight, insulating core securely bonded between two rigid, high-strength outer protective layers.

Thanks to their versatile product configurations, these panels are widely utilized across various modern industrial, commercial, and residential construction sectors.

The Science Behind the Polyurethane (PUR/PIR) Insulating Core

The exceptional thermal efficiency of sandwich panels is driven by their advanced core chemistry, typically composed of Polyurethane (PUR) or Polyisocyanurate (PIR) foam. Polyurethane foam is highly preferred in engineering due to its superior strength-to-weight ratio, low density, and effortless application.

The molecular formation of this advanced insulation material involves:

• Chemical Synthesis: Formed through an exothermic reaction between isocyanates (containing at least two reactive NCO groups) and polyols/glycols (featuring multiple functional OH ends).
• Structural Mechanics: The resulting thermoset polymer structure consists of interconnected hard segments (derived from isocyanates) and flexible soft segments (derived from polyols).
• Tailored Formulations: Depending on the specific industrial requirements, the core mixture is optimized with specialized catalysts, eco-friendly blowing agents, and functional stabilizers.
• High Environmental Resilience: Thanks to dense intramolecular cross-linking, the polyurethane core exhibits outstanding resistance against harsh conditions, including acids, bases, and salt. This ensures the panel retains its structural and chemical integrity for decades.

Heavy-Duty Outer Protective Skins

To shield the core and provide structural rigidity, the exterior surfaces are lined with robust, hard-wearing metal skins. Depending on the project requirements, these outer layers are manufactured from:
• Galvanized or Pre-painted Steel
• Lightweight Aluminum
• Corrosion-Resistant Stainless Steel

Key Advantages at a Glance

• High Strength-to-Weight Ratio: Extremely lightweight yet capable of carrying high structural loads.
• Superior Thermal & Acoustic Insulation: Delivers maximum energy efficiency and excellent sound dampening capabilities for modern buildings.

painted galvanized sheet metal layers Insulated Metal Panels (IMP)

Galvanized And Painted Steel Sheet Layers:


1.Guard Film Pvc
2. Top Coat
3. Primer
4. Passivating Layer
5. Galvanisation Main Layer : Steel Sheet
6. Galvanisation
7. Passivating Layer
8. Primer
9. Top Coat

Painted Galvanized Sheet Metal Layers

Sheets used in Sandwich Panels are placed in production lines as coils. Sheets are produced with polyurethane insulation material between the upper sheet and the lower sheet. Sheets consist of 9 layers.

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Steel Sheet Storage Area and High Inventory

PIR Sandwich Panel, PUR Sandwich Panel Polyisocyanurate, Polyurethane

SANDWICH PANEL PRODUCTION LINE / PRODUCTION PARK

1- Coil Unwinder, 2- Roll Forming Unit, 3- PUR-PIR Stock Tanks, 4- PUR-PIR Casting Point, 5- Double Belt Production Press, 6- Sandwich Panel Length Cutting, 7- Panel Cooling Unit, 8- Vacuum, 9- Packaging, 10- Panel Resting Area, 11- Stock Accumulation Area, 12- Panel Shipping Area.

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